Lear CorporationAutomobile • Faisceaux Électriques & Électronique

Automotive Electrical Wiring & Distribution Plant Extension

Location
Kenitra / Tanger
Year
2020
Floor area
12 000 m²
Mission
Extension industrielle Built-to-Suit • Continuité d'exploitation
Automotive Electrical Wiring & Distribution Plant Extension

Context & client needs

Supporting American Tier-1 giant Lear Corporation with the expansion of its manufacturing footprint to accommodate new electric and hybrid vehicle harness architectures.

The operational challenge

Execute structural expansion and heavy utility tie-ins while maintaining adjacent continuous 24/7 manufacturing operations with zero contamination, dust ingress, or power cuts.

Universal Integration scope of work

Main assembly hall extension, LV distribution upgrades, loading dock re-engineering, and full climate control installation across manufacturing bays.

Solutions & systems delivered

Negative-pressure containment airlocks between active production lines and construction zone
Scheduled weekend power cut-overs guaranteeing zero downtime for Monday shift operations
Epoxy flooring color and thickness matched seamlessly to existing shopfloor substrate

Outcome & measured performance

Delivered 2 weeks ahead of contractual schedule. Zero minutes of unplanned manufacturing downtime incurred by client.

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